Reliability Improvement Services  

Why is everyone talking about improving the reliability of their equipment? Reliability refers to the probability that equipment, machinery or systems will perform their required functions satisfactorily under specific conditions, within a certain time period. This is usually measured by mean time between failure or MTBF - the duration of failure-free performance under stated conditions. Increasing your MTBF translates into reduced operating and maintenance costs which then improves your profitability – that’s why everyone’s talking about it!

Our goal as your supplier is to help you improve the reliability or your process through product application expertise, equipment upgrades, troubleshooting equipment bottlenecks, new technology and training. Our applications specialists work closely with your employees to understand your equipment issues and to provide you with the information, products, and services that best solve your problems effectively and efficiently.

We have experience in plants in a wide variety of industries, including: Refining, Wastewater Treatment, Industrial Manufacturing, Power Generation, Food & Beverage, Hi-Tech Manufacturing and Marine Equipment. We are confident that we can work with you to identify reliability improvement and cost savings projects at your plant. We can help you improve the reliability of your process in the following areas:

Pump Performance and Reliability

Pumps and other rotating equipment can often be upgraded to perform more effectively and beyond original specs. This can be done by rebuilding to new design specs, redesigning existing components, or replacing components with new, state of the art technology – or a combination of all these. The following are some examples of these and other ways that we can help you upgrade your existing equipment and improve overall reliability:

System curve analysis and pump recommendations for each application
Blackmer System One centrifugal pumps for durability and severe service
Back cover conversions and Power end upgrades for better performance
API process pump retrofits to meet your specific requirements
Improve slenderness ratios with stiffer shorter shafts
Dual seal technology to prevent failures when water flushes are lost
Inpro Seal bearing isolators for improved bearing protection and life
DuPont Vespel for wear rings, line shaft bearings, and throat bushings
Chesterton mechanical seals and packing for dependable seal performance
SpiralTrac to increase equipment uptime and minimize water consumption

Steam System Reliability and Savings

Identify improperly piped steam traps
Survey steam traps to eliminate failed open traps that waste steam energy
Identify traps that have failed closed causing production bottle necks
TLV TrapMan and PenCheck steam trap testing and management systems

Air System Reliability and Savings

Identify and repair air leaks in the plant
Remove water from the air lines
Survey air traps and dryers for proper operation

Motor Reliability & Electricity Savings

Increase bearing life by installing Inpro Seal bearing isolators
Identify base and piping problems causing failures due to alignment
Use IEEE841 energy efficient motors
Identify and re-rate pumps to reduce horsepower consumption

Additional Value Added Services

Reduce inventory by standardization of manufacturers, materials and sizes
Reduce the number of parts needed through improved equipment reliability
Develop preventive / predictive maintenance program for equipment
Expansion joint specification and installation services
Efficiency Audits

Pan-Pacific Supply can help you achieve maximum reliability when specifying new equipment or maintaining equipment currently in use.

Please contact your Pan-Pacific Supply application specialist or customer service representative to discuss how we can help you upgrade your equipment and improve your MTBF.