|
Reliability Improvement Services
Why is everyone talking
about improving the reliability of their equipment?
Reliability refers to the probability that equipment,
machinery or systems will perform their required functions
satisfactorily under specific conditions, within a certain
time period. This is usually measured by mean time between
failure or MTBF - the duration of failure-free performance
under stated conditions. Increasing your MTBF translates into
reduced operating and maintenance costs which then improves
your profitability – that’s why everyone’s talking about
it!
Our goal as your supplier is
to help you improve the reliability or your process through
product application expertise, equipment upgrades,
troubleshooting equipment bottlenecks, new technology and
training. Our applications specialists work closely with your
employees to understand your equipment issues and to provide
you with the information, products, and services that best
solve your problems effectively and efficiently.
We have experience in
plants in a wide variety of industries, including: Refining,
Wastewater Treatment, Industrial Manufacturing, Power
Generation, Food & Beverage, Hi-Tech Manufacturing and
Marine Equipment. We are confident that we can work with you
to identify reliability improvement and cost savings projects
at your plant. We can help you improve the reliability of your
process in the following areas:
Pump Performance and
Reliability
Pumps and other rotating
equipment can often be upgraded to perform more effectively
and beyond original specs. This can be done by rebuilding to
new design specs, redesigning existing components, or
replacing components with new, state of the art technology –
or a combination of all these. The following are some examples
of these and other ways that we can help you upgrade your
existing equipment and improve overall reliability:
 |
System curve analysis and
pump recommendations for each application |
 |
Blackmer
System One centrifugal pumps for durability and
severe service |
 |
Back cover conversions and
Power end upgrades for better performance |
 |
API process pump retrofits
to meet your specific requirements |
 |
Improve slenderness ratios
with stiffer shorter shafts |
 |
Dual seal technology to
prevent failures when water flushes are lost |
 |
Inpro
Seal bearing isolators for improved bearing
protection and life |
 |
DuPont
Vespel for wear rings, line shaft bearings, and
throat bushings |
 |
Chesterton
mechanical seals and packing
for dependable seal performance |
 |
SpiralTrac
to increase equipment uptime and minimize water
consumption | Steam System Reliability and Savings
 |
Identify improperly piped
steam traps |
 |
Survey steam traps to
eliminate failed open traps that waste steam energy
|
 |
Identify traps that have
failed closed causing production bottle necks |
 |
TLV
TrapMan and PenCheck
steam trap testing and management systems
|
Air System Reliability and
Savings
 |
Identify and repair air
leaks in the plant |
 |
Remove water from the air
lines |
 |
Survey air traps and dryers
for proper operation |
Motor Reliability & Electricity
Savings
 |
Increase bearing life by
installing Inpro Seal bearing isolators |
 |
Identify base and piping
problems causing failures due to alignment |
 |
Use IEEE841 energy
efficient motors |
 |
Identify and re-rate pumps
to reduce horsepower consumption |
Additional Value Added Services
 |
Reduce inventory by
standardization of manufacturers, materials and sizes
|
 |
Reduce the number of parts
needed through improved equipment reliability |
 |
Develop preventive /
predictive maintenance program for equipment |
 |
Expansion joint
specification and installation services |
 |
Efficiency Audits
|
Pan-Pacific Supply can help
you achieve maximum reliability when specifying new equipment
or maintaining equipment currently in use.
Please
contact your Pan-Pacific Supply application specialist or
customer service representative to discuss how we can help you
upgrade your equipment and improve your MTBF. |